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Fermentation
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Fermentation

Continuous Fermentation for Maximum Bakery Product Quality

Perfectly Prepared Dough Masses for Stable Processes and Maximum Flexibility

The requirements for modern industrial bakeries are constantly increasing. Different recipes, varying raw materials, and a growing product range require production solutions that operate flexibly, precisely, and economically. With the modular dosing and mixing system from Zeppelin Systems, you create the ideal basis for the continuous production of pre-doughs and sourdough.

Your Benefits at a Glance

• Continuous production of pumpable pre-doughs and sourdoughs

• Flexible operation with changing raw materials and recipes

• Precise dosing of flour, liquids, and starter cultures

• Homogeneous, lump-free dough masses thanks to DymoMix® technology

• Capacity range from 500 to 6,000 kg/h

• Precise temperature control for optimal fermentation conditions

• Modular design for future expansion

• Fast commissioning and easy maintenance


May we assist you in finding the right solution?

Precision in Every Step

Modular System for Maximum Flexibility

The system consists of modular components that can be individually adapted to your requirements. Storage bins, water mixing unit, differential dosing scale, and DymoMix® work together seamlessly to ensure consistently high process reliability. This enables you to respond flexibly to new market requirements and product innovations.

Precise Dosing for Consistent Quality

Successful fermentation processes require all parameters to be perfectly coordinated. Zeppelin Systems' dosing technology ensures a continuous and consistent mass flow of flour, starch, proteins, yeast suspensions, oils, and other ingredients.





Fast Commissioning and Easy Maintenance

The compact design enables quick installation. At the same time, all relevant components are easily accessible, allowing maintenance work to be carried out efficiently and cost-effectively.

Typ C

DymoMix®: Homogeneous Dough Masses Without Compromise

In the DymoMix®, liquid and powdered ingredients are continuously combined. A specially developed wetting technology ensures that all particles are evenly hydrated. The result is a homogeneous, lump-free dough mass that can be transferred directly to the fermentation process.

Optimal Temperature Control for Reliable Fermentation

The correct temperature is crucial for the activity of yeasts and lactobacilli. Precise control of water dosing ensures that the desired process parameters are consistently maintained.

Typ G

Innovative Hydration Technology

A specially developed hydration technology ensures that all particles are evenly hydrated. This creates an exceptionally high-quality and uniform dough mass already during the mixing process.

Optimize Fermentation Processes Now

Increase the efficiency of your dough production, enhance product quality, and achieve maximum flexibility for future market requirements

Typ E

Grow with Your Requirements

Thanks to the modular plant concept, additional fermentation tanks can be integrated at any time. The system grows with your production and provides long-term investment security

Services

Discover our comprehensive range of services

Industrial-scale testing

Zeppelin Technical Center

Industrial-scale testing

Testing is good; testing at a 1:1 scale under real-world conditions is even better. To support this, we have established optimal facilities at our Friedrichshafen technical center: based on your recipe and desired throughput, we identify the plant technology tailored to your needs – and test the complete system for you in live operation.

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Automation with foresight

Automation

Automation with foresight

Above all, your plant must do one thing: run and deliver. That’s why we provide you with reliable, professional service. Rely on our global service network for expert consultation and extremely fast spare-parts supply to minimize downtime. When needed, we’re also at your side digitally – from virtual troubleshooting to online-supported commissioning.

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Service without compromise

Service

Service without compromise

In the 21st century, optimization often means automation. We ensure that your automation project is a complete success in terms of both efficiency and cost-effectiveness. To achieve this, we rely on cutting-edge control systems whose open architectures prepare you for the challenges of tomorrow – and beyond.

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Ressourcen

Brochures for download

PERFECTLY PREPARED DOUGHS

PERFECTLY PREPARED DOUGHS

Download PDF | 1MBdownload

Company

Zeppelin Group