Systems for Dispersion Paint Production

Brilliant colors

We’re happy to put that in black and white for you

Our plants enable your production to achieve 100% color accuracy and superior flexibility.

Maximum flexibility and precision in dispersion paint production

As a Zeppelin Systems customer, you can confidently lay all your color cards on the table—while enjoying maximum flexibility. Our innovative plant technology, certified to ISO 9001, provides the perfect foundation: from efficient discharge to optimal conveying, from reliable filtration to high-precision weighing and dosing.

Benefit from Zeppelin’s extensive expertise across all key steps in dispersion paint production, including the safe handling of titanium dioxide. Our AEO certification also highlights our competence and reliability in international supply chains.

Application Areas

Fillers

Binders

Pigments

Additives

Visibly superior – in every shade

And in the paint and coatings industry, every shade matters. That’s exactly why we deliver plant technology that doesn’t overlook a single nuance—whether it’s specialized discharge aids, precisely coordinated filtration systems, customized conveying solutions, or ultra-accurate weighing and dosing technologies. With solutions from Zeppelin Systems, you gain expert knowledge that truly shows—most of all in your results.

May we assist you in finding the right solution?

Process solutions for paint production

Tailored storage, efficient discharge

Professionals know: storing raw materials is the first major challenge in paint production. Specifications often include parameters such as the appropriate discharge angle, which must be calculated with consideration of wall friction coefficients, or the correct sizing of silos. Our paint industry experts support you every step of the way—including selecting the ideal discharge system.

Our portfolio of in-house developed components ranges from mechanical discharge aids like vibrating floors to pneumatic systems such as aeration cones and fluidized beds. Many options, one goal: fast, efficient discharge with no bridging or sticking—and complete emptying of all formulation components.

Reliable removal and separation

Whether from bags, big bags, or octabins: To ensure the feed of raw materials is as dust-free as possible, Zeppelin Systems relies on filtration and aspiration systems that deliver truly spotless performance. Our filters can be precisely tailored to your needs—for example, based on the type of raw material or required throughput.

Jet filters, for instance, use automatic pneumatic cleaning to avoid material loss by returning collected dust directly into the process. Our aspiration systems operate under negative pressure and are used downstream to achieve minimal residual dust levels—ensuring clean, safe, and efficient production environments.

Precise conveying

in the paint industry starts with selecting the right rotary valve.

Zeppelin Systems offers a wide portfolio of rotary valve variants, enabling you to gently and accurately feed your specific product into the conveying line. And when we say specific, we mean it: pneumatic conveying can also be perfectly tailored to your application thanks to our advanced technologies.

Whether you require dilute-phase conveying under positive or negative pressure, secondary air systems, or dense-phase plug conveying—your needs determine the setup. The same applies to material selection: in addition to metal pipelines, we also offer rubber-lined conveying lines for handling sensitive materials such as certain grades of titanium dioxide that tend to stick to metallic surfaces.

Error-free weighing and dosing

No tolerance for tolerances! Staying true to this principle, Zeppelin Systems has developed ultra-precise weighing and dosing systems—for everything from minor ingredients to pigments and binders. Depending on your specific requirements, you can rely on fully automated systems for small components or high-performance weighing solutions for dosing poorly flowing powdered raw materials.

By adding a dedicated weighing unit for individual materials, our systems achieve exceptionally low tolerances—both for additives and bulk components. When feeding powdered materials into the dissolver, Zeppelin’s frequency-controlled dosing screws truly shine. They enable rapid feeding while meeting the exact processing demands of the mixing phase.

A special highlight: our custom-designed twin-outlet dosing screw, which allows materials to be conveyed into two separate dissolvers via clockwise or counterclockwise rotation—ensuring maximum flexibility and efficiency in your production line.

Need more details? Our contact person will be happy to assist you

Markus Brunkau

Market Manager

+49 7541 202 1960 markus.brunkau@zeppelin.com

Services

Discover our comprehensive range of services

Zeppelin Technical Center

Industrial-scale testing

Testing is good; testing at a 1:1 scale under real-world conditions is even better. To support this, we have established optimal facilities at our Friedrichshafen technical center: based on your recipe and desired throughput, we identify the plant technology tailored to your needs—and test the complete system for you in live operation.

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Automation

Automation with foresight

Above all, your plant must do one thing: run and deliver. That’s why we provide you with reliable, professional service. Rely on our global service network for expert consultation and extremely fast spare-parts supply to minimize downtime. When needed, we’re also at your side digitally—from virtual troubleshooting to online-supported commissioning.

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Service

Service without compromise

In the 21st century, optimization often means automation. We ensure that your automation project is a complete success in terms of both efficiency and cost-effectiveness. To achieve this, we rely on cutting-edge control systems whose open architectures prepare you for the challenges of tomorrow—and beyond.

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