Automatic Small Component Weighing System ASCW
Automatic Small Component Weighing System ASCW
The ASCW (Automatic Small Components Weighing System) automatically doses and weighs granular or powdered bulk materials with different bulk densities and flow properties. The system demonstrates its advantages particularly in the production of rubber compounds. Up to 40 material hoppers can simultaneously dose into the batch containers positioned on a circulating roller conveyor. Depending on the bulk material properties and the required accuracy, dosing screws or vibrating chutes are used. The scales are integrated into the circulating roller conveyor below the dosing units. Optional systems for bag insertion, bag sealing, labeling, and bag handling systems are available to fully automate the dosing and weighing process for batches of up to 25 kg, with a capacity of up to 2400 batches per day.
Automatic small component weighing for the rubber and tire industry
- Automatic dosing system (semi-/fully automatic)
- Modular system
- High weighing accuracy
- Fast dosing times / parallel dosing
- Recipe-controlled batch dosing
- Aspiration during the weighing process
- Handling of poor-flowing bulk materials
- Track and trace system
Intelligent weighing technology: Modular design for maximum precision and flexibility
The automatic small component weighing system is available in a single- or two-level configuration and features a modular structure. The system can be built in single- or double-row layouts and accommodates up to 40 material hoppers. Numerous variants are possible, leaving nothing to be desired. For example, fill level detectors (HL/LL) can be integrated, and both fixed hoppers with emergency slide gates and flexible hoppers with agitation units are possible. The bag or big bag feeding station can be equipped with a door, safety limit switches, or a vibrating screen. The individual filters either return material to the day bin or connect to a central aspiration system. Depending on the bulk material, different dosing units are used, such as dosing screws or vibrating chutes with shut-off valves and open aspiration. The square collection containers made of aluminum and polyethylene have a net volume of 48 liters and are equipped with RFID transponders. The circulating roller conveyor features light barriers and a 30 kg pneumatic lifting scale at each dosing position. Additionally, the system includes a 30 kg checkweigher, junction boxes for pneumatic control, and a field I/O box (optionally with or without weighing transmitter).
Product advantages
Flexibility
The automatic small component weighing system offers a modular, flexible design available in single- or two-level configurations. Up to 40 material hoppers, various dosing units, and intelligent control technology ensure precise, efficient, and highly customizable weighing processes
Quality
The system guarantees maximum product quality and process reliability. Special catch- gates reliably prevent cross-contamination, ensuring clean conditions even during frequent material changes. Additionally, the recovery of aspirated material into the feeding hoppers enables loss-free processing and contributes to efficient, resource-saving operation.
Efficiency
With maximum dosing speed and full control, our system sets new standards in efficiency. Automated precision enables fast and reliable batch changes – for maximum productivity with consistently high quality.
Key facts at a glance
Dosing performance
The system achieves an impressive output of up to 100 batches per hour with a batch cycle time of just 36 seconds. This ensures short production cycles and high throughput. With the ability to process up to 40 different bulk materials, the system offers maximum flexibility and can be easily adapted to a wide variety of recipes and production requirements.
Sizes
30 kg load cells, 48 l carrier bucket
Application
Area of application: The system is designed for the automatic, recipe-controlled weighing of granular or powdered bulk materials for batch preparation.
Pressure
Pressureless
Weighing range
25 kg
Temperature
from -10 to +35 °C
Advantages for the industry
Chemistry
There are countless recipes and concepts for the production, processing, and recycling of plastics. With us by your side, you ensure that they always become successful recipes and concepts. We offer the full range of plastic plants, from process, mixing, and storage silos to conveyor systems, key components, and cleaning systems. What sets our plants apart: full flexibility, decades of expertise, patented process solutions, and a globally networked industry specialist.
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Rubber & Tire
Worldwide, we have already completed over 500 projects for the rubber and tire industry – from individual silos to fully turnkey plants. Our well-designed solutions provide measurable advantages across the entire value chain, all the way to recycling. We consistently focus on excellence in terms of material selection, technology, durability, and service.
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Plastics
We design each Zeppelin system for plastic processing according to your specific customer requirements. You benefit from our decades of experience and our own innovative processes and technologies developed for the industry.
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