Container Mixer CMQ

Container mixer CMQ

significantly increases your process productivity

Product changeover: fast and efficient

The innovative mixing concept of the container mixer CMQ significantly increases your process productivity. It not only enables more efficient operations, but also delivers exceptionally high-quality, deviation-free mixing results. Whether you are processing powder coatings, masterbatches, color concentrates, or compounds – the CMQ optimizes your mixing process. It is the first choice for frequent product changeovers, especially due to its cleaning-optimized design, which effectively prevents cross-contamination. Additionally, the CMQ offers maximum process safety thanks to its type-tested design for ATEX equipment category 1/3 D.

Key advantages at a glance:

Innovative and patented* wing profile tool (*EP 3 342 480 B1)
Maximum flexibility
Designed for minimal cleaning effort

Options:

Monitored automatic container grounding
Vibration monitoring of bearings
EU type-examination certificate for ATEX equipment category 1/3 D

Application areas

Powder coatings

In powder coating production, it is essential to create a high-quality premix before extrusion. The bulk materials are mixed with low energy input while ensuring effective dispersion.

Minimal temperature increase – ideal for temperature-sensitive base materials
Excellent color development and pigment dispersion
Short cleaning times
Safe operation in compliance with ATEX regulations
Customizable batch sizes

Additive masterbatches

Additiv-Masterbatches werden unter anderem in der Kunststoffindustrie verwendet, um die Eigenschaften von Kunststoffen zu verbessern und ihnen spezielle Funktionen, wie UV-Schutz, Flammschutz, antimikrobielle Eigenschaften etc., zu verleihen. Durch das Vormischen mehrerer Zuschlagstoffe zu einer homogenen Mischung können Additive einfacher verwogen und dosiert werden.

Fast and effective homogenization
Short cleaning times
Safe operation in compliance with ATEX regulations
Customizable batch sizes

Product changeover: fast and efficient

Color masterbatches are used in the plastics industry to color plastics efficiently and uniformly. The premix can then be more easily weighed, dosed, and subsequently extruded. The conventional process, which involves long kneading and heating times as well as complex machinery, is optimized so that all components are mixed, homogenized, dispersed, and heated through friction – all in a single, time-efficient step.

Fast and effective homogenization
Excellent color development and pigment dispersion
Short cleaning times
Safe operation in compliance with ATEX regulations
Customizable batch sizes

Guaranteed optimal mixing results

The production of plastic components requires a variety of compounds. Depending on their specific application, plastic parts demand different compound properties. These customized mixtures are produced homogeneously and efficiently using our mixers.

Fast and effective homogenization
Short cleaning times
Safe operation in compliance with ATEX regulations
Customizable batch sizes

Benefits

Special Highlights

80%

shorter cleaning time

No build-up, no dead zones

100%

safe operation

Explosion-proof design according to Equipment Category 1/3 D

< 2˚C

temperature increase per minute

Extremely low energy input

May we assist you in finding the right solution?

Product details

Ultrafast. Ultraclean.

The combination of a flat mixing head and wing profile mixing tool reduces cleaning times by up to 80 % compared to conventional container mixers. The reason: The innovative tool design effectively prevents material build-up. In addition, all areas of the mixer are easily accessible – without the need to dismantle the tool or any attachments.

Engineered for safety

Equipped with ATEX certification and monitored grounding, our container mixers are designed to handle the demands of dust-explosive materials. The CMQ not only ensures safety but also eliminates the need for inerting in nearly all applications. That means you can focus on what matters most: achieving optimal mixing results.

Product changeover: fast and efficient

Fast cleaning ensures ultra-short downtimes and boosts your productivity. At the same time, you remain flexible in batch size, as you can use different containers and filling volumes – tailored to your specific needs.

Guaranteed optimal mixing results

The patented mixing tool ensures strong color intensity through high dispersion. Its airfoil shaped mixing arms with winglets enable fast and effective homogenization – protecting your products while minimizing temperature increase to less than 2 °C per minute.

CMQ: Because cleanliness matters

During the mixing process, no dust, gases, or vapors escape – not even after the container is disconnected. This ensures a clean mixing environment while protecting plant personnel at the same time.

Automation

The user friendly "NAMiQ" user interface based on Siemens TIA Portal with a proven recipe management system and remote maintenance capabilities enables a safe and efficient production. The integrated control cabinet and operator panel for quick and easy installation and commissioning.

Batch sizes

To suit your specific application, we offer the container mixer CMQ in various batch sizes.

Typical mixing time 3–5 minutes
Mixing tool speed up to 15 m/s (depending on the size)

Size	Net volume in l	Batch weight in kg
150	120	35-70
300	240	65-135
450	360	100-200
600	480	135-270
1000	800	225-450
1200	960	270-450
2000	1600	450-900

Assuming an average bulk density ρb = 0.6 kg/l

Accessories and Options

Perfect Additions for your container mixer CMQ

To ensure seamless integration and flexible use of our container mixer CMQ, we offer a range of accessories and options, including:

Discharge station

Discharge station for retracting or positioning the container for complete and dust-free emptying. With elastic seal for dust-free connection of discharge flap and downpipe as well as a pneumatic discharge aid for complete emptying. Many options available, such as pneumatic rotary drive, fill level indicator on the downpipe or separate control unit.

Container

Different containers with a single mixer size

Interchangeable container seal

With an interchangeable container seal, there is no need for a seal on the container itself. The seal is replaced during a recipe change, allowing the use of existing mixing containers without a seal on the CMQ (subject to prior technical verification).

Optional liquid addition unit

Liquid addition into the product stream during the mixing process

Safety fence

To protect against moving machine parts during the mixing cycle

Mover

Maneuvering aid for moving the container

Need more details? Our contact persons will be happy to assist you

Dr. Klaus Steingröver

Head of Sales Mixing Technology

klaus.steingroever@zeppelin.com +49 7541 202 4214

Ralph Richter

Head of Business Line Mixing Technology

ralph.richter@zeppelin.com +49 7541 202 4102

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Zeppelin Systems Technical Center

Testing is good – but testing under real conditions is even better

Take advantage of the opportunity to thoroughly test your processes and recipes at Zeppelin’s in-house technical center: our Food Technology Center in Rödermark is specifically designed to meet the requirements of the food industry.

Ressources

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Container mixer CMQ

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