High Intensity Mixer M
For demanding applications
Versatile use with intense mixing performance
The high-intensity mixers type M are ideal for PVC processing and offer optimum friction initiation for fast and gentle dryblend production to meet the highest demands.
The mixing tools, which rotate at speeds of 3 to 30 m/s, create an intensive, three-dimensional mixing effect. At the same time, friction is used to introduce heat into the mix without causing partial overheating. The aim is to generate as much energy as necessary while treating the mix as gently as possible. The modular and individually confi gurable tool design in combination with the extremely long tool shaft allows a highly flexible, adjustable friction input with a perfectly formed mixing vortex.
Key advantages at a glance:
- Gentle product preparation and fast, efficient homogenization of the entire mix with peripheral speeds of up to 30 m/s
- Optimum process control thanks to adjustable mixing tools on a long shaft, individual tool configuration and speed-controlled motor
- Variable heat input by means of friction, very good heating performance with short heat-up times
- Individually configurable for perfect adaptation to the product
- Quick and easy cleaning
Application areas
PVC
Perfectly suited for all PVC formulations at maximum output – guaranteed dryblend without specks and with ideal flowability
- Typical applications: SPC dryblends with more than 300 phr filler, foam sheets, transparent medical films
- PVC-P also for blends with extremely high plasticizer content with Shore < 50
- Excellent dehumidification performance with the innovative Vent tec aspiration systems
- 100 % reproducibility of product quality
- Minimization of fluctuations in the downstream process
- Safe operation in compliance with ATEX directives
WPC
We know the optimum raw material handling and mixing processes for even the most demanding formulations and tasks.
- Almost all fibre types and lengths can be processed
- PVC, polyolefins, bioplastics – no problem for our mixers
- Dehumidification performance at the highest level with the innovative Vent tec aspiration systems
- Enables very good coating and thus optimization of the mechanical properties of the compound
- Field-tested in many reference plants
Benefits
Special highlights
Flexible filling level
Thanks to the extremely flexible filling level of 25 to 85 % of the gross volume, different batch sizes can be processed with one machine – without compromising on mixing quality.
Self-cleaning effect due to perfect mixing vortex
The self-cleaning effect of all surfaces that come into contact with the product reduces cleaning effort, minimizes downtime and improves hygiene.
Easy accessibility
The fully opening hinged lid facilitates inspection, cleaning and maintenance.
Product details
Our high-intensity mixer type M features state-of-the-art mixing technology, robust materials, flexible size options and a well thought-out design – complemented by maintenance-friendly details, intelligent control technology and the highest safety standards.
Customizable mixing tools
Typical configuration with modular tools, material deflector and liquid injection lance and dead space-free design
Robust materials
Surfaces in contact with the product made of stainless steel, also highly wear-resistant, metallic or ceramic hardfacing for mixing tools
Mixing vessel
Insulating jacket with stainless steel cover for minimum heat loss, optionally also with double jacket for water, steam or oil.
Dimensions
We offer our high-intensity mixer in various dimensions to suit your application.
| Type | Size | Height in mm | Width in mm | Length in mm | Weight in kg* |
|---|---|---|---|---|---|
| M | 250 | 1550 | 800 | 2650 | 2000 |
| M | 400 | 1850 | 900 | 2900 | 2900 |
| M | 500 | 2000 | 900 | 2950 | 3100 |
| M | 600 | 1900 | 1000 | 3400 | 3800 |
| M | 750 | 2150 | 1000 | 3400 | 4000 |
| M | 850 | 2250 | 1100 | 3700 | 5400 |
| M | 1000 | 2350 | 1100 | 3800 | 6400 |
| M | 1200 | 2450 | 1100 | 3800 | 6500 |
| M | 1500 | 2500 | 1200 | 4300 | 8800 |
| M | 2000 | 3050 | 1600 | 4650 | 10000 |
| M | 2500 | 2750 | 1600 | 4650 | 11000 |
* Weight based on standard version
Accessories and options
Perfect additions for high-intensity mixers
We offer various accessories and options for seamless integration and flexible use of our high-intensity mixers. These include, among others:
Discharge with cleaning options
The discharge allows the mix to be emptied quickly and provides good accessibility for cleaning and maintenance purposes.
Swiveling and tilting lid
Improves accessibility and makes cleaning easier.
Mixer aspiration Vent tec
For effective and rapid dehumidification of the mix during the mixing process.
Liquid addition
Liquid addition lance in the container wall or in the lid – without dripping.
Need more details? Our contact person will be happy to assist you
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Zeppelin Technology Center Kassel
Test, develop, optimize in our laboratory for process technology
At our technology center in Kassel, the essential processes of mechanical process engineering - in particular mixing technology - are available for the plastics processing and chemical industries. Because in order to achieve improvements for our customers' products, it is not always enough to adapt technical machine details to production parameters. We develop completely new processes for processing and producing sensitive raw materials for and together with our customers. Results can be checked immediately in our state-of-the-art laboratory.
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