Perfectly suited for all PVC formulations at maximum performance – speckle-free, dried dry blend with ideal flowability guaranteed

• Typical applications: SPC dry blends with more than 300 phr filler, foam sheets, transparent medical films
• PVC-P also for mixtures with extremely high plasticizer content with Shore < 50
• Excellent dehumidification performance with the innovative Vent Tec aspiration systems
• 100% reproducibility of product quality
• Minimization of fluctuations in the downstream process
• Safe operation in compliance with ATEX guidelines

Our perfected bonding process for the production of metallic powder coatings sets standards in the industry. High-intensity mixers with intelligent control technology offer the ideal solution for the special processes and requirements of these temperature-sensitive products – for brilliant, non-segregating, color-consistent coatings.

• Intelligent process engineering for maximum recipe diversity
• Batch tracking for the most precise product control
• Special explosion protection for maximum safety
• 100 percent control of the bonding process through process technology and automation
• Automatic Tg detection

High-intensity mixers from Zeppelin Systems are ideal for the safe and uniform production of battery compounds using dry and semi-dry processes. High speeds and the special design of the mixing tool and container ensure that the raw materials are mixed and distributed particularly efficiently. Even very fine additives can be dispersed well, binders activated, and the particle structure specifically modified. This increases the bulk density and energy density.

• Production of battery compounds using dry or semi-dry processes
• Individual shear rates, precisely controllable temperature profiles
• Customized wear protection for long service life
• Pre-mixing for fine distribution of additives/conductive additives

The conventional process, which involves long kneading and heating times and complex machine technology, is modified so that all components are mixed, homogenized, dispersed, and heated by friction in a single step in the shortest possible time.

• Production of an injectable feedstock in a single process step
• Extremely high homogeneity and thus significant improvement in product properties
• Very short batch times
• Increased productivity
• Lower investment costs than for conventional systems
• Greater flexibility when changing recipes

Self-cleaning effects thanks to flat mixing tools and large bottom bowl radius, as well as improved accessibility for large mixing containers with the optional Transformer package

Various wear protection options for mixing tools and mixing containers

Mixing tool with flat tools and large bottom bowl radius for optimal circulation of the mixture without dead spaces

A swiveling discharge cylinder and inspection flap on the discharge housing facilitate cleaning and save time when changing products

Highly effective aspiration and filter system for efficient and rapid dehumidification of the mixture during the mixing process. Indispensable for hot mixing processes in PVC processing and in the processing of natural fiber compounds such as WPC, PPC, etc.

Liquid addition lance in the container wall or lid for adding liquid recipe components during the mixing process – without dripping.

In the case of particularly flammable substances, an explosive atmosphere is reliably prevented by inerting with an inert gas and continuously monitoring the residual oxygen in the mixing chamber.

The heated mix is quickly and effectively cooled using a downstream cooling mixer to make it stable, storable, and easier to process for downstream processes.