Rubber, tire, and recycling industry

The best of the best

Complex processes, sustainable solutions, new plant concepts

The manufacture of tires has evolved into a complex interplay of diverse processes.

The number of raw materials used has grown enormously in recent years—today, a single tire may consist of 40 to 50 different rubber fractions. What’s more, the proportion of recyclates and additives in these blends is increasing. As a result, many more formulations must now be developed than just a few years ago. New plant concepts are required—and Zeppelin Systems will take this path with you. We draw on the expertise gained from countless projects we’ve executed alongside leading industry partners worldwide—from individual silos to turnkey complete plants.

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With Zeppelin, you’re perfectly equipped for every application

Rubber and tire manufacturing plants

No gram of carbon black in excess, no gram of silica missing, no drop of oil or additive in the wrong place: in the rubber and tire industry—where raw materials of vastly different properties feed into mixing processes—there is no room for chance. Instead, Zeppelin Systems’ solutions leave plenty of room for thoughtful detail. We deliver the highest quality, maximum productivity, and superior cost efficiency in one package: from quickly installed, high-density silos and product-gentle conveying technologies to exceptionally reliable weighing and dosing systems.

At the same time, the industry faces the challenge of meeting the highest environmental and health-protection standards—while maintaining peak productivity. Whether commissioning a new plant or optimizing an existing system, our outstanding, globally proven solutions ensure you can check off every item on your specification sheet with confidence.

Rubber & tire recycling

We’re reinventing end-of-life tire recycling. Every year, about 3.5 million tons of used tires are generated in Europe. If every tire were reclaimed, we could save roughly 2.45 million tons of CO₂ emissions. However, until now, high-value applications for recycled materials—or true tire-to-tire reuse—have been rare. That’s where Zeppelin Systems comes in. As experts in this field, we give used tires a second life and treat recyclates as a vital component of a sustainable circular economy.

Zeppelin Systems is your partner for the economical, sustainable, and high-quality production of both tires and recyclates. We Create Solutions!

Zeppelin Sustainable Tire Alliance

In an era of rising environmental pollution, high energy prices, and resource scarcity, it is more important than ever to use available raw materials sustainably and to reuse them multiple times throughout the economic cycle.

Together with international partners in the Zeppelin Sustainable Tire Alliance, we’re making the tire-recycling process even more efficient and sustainable—giving tires new life along the value chain. Our goal is to recover secondary raw materials (recyclates) in such high quality and purity that they can be used again in the production of new tires.

Optimally equipped with Zeppelin

Challenge in the rubber, tire, and recycling industries

Long-term success requires a combination of experience, expertise, and an uncompromising focus on quality. The industry faces the challenge of developing sustainable solutions that meet both ecological and economic demands. In particular, tire production and tire recycling call for innovative approaches to satisfy increasing requirements. Greater flexibility is needed to integrate new processes and technologies without compromising efficiency or quality. At the same time, sustainability, cost minimization, and reproducible product quality must remain top priorities.

Zeppelin Systems is your partner at every step for the cost-efficient, sustainable, and high-quality production of tires—whether you’re building a greenfield plant or undertaking a revamp. We Create Solutions!

New feeding processes in the mixing room

The requirements for the mixing room have changed dramatically. New feeding processes enable more precise and efficient handling of raw materials. This provides the foundation for consistently high product quality and better customization to individual formulations.

Integration of premix and liquid-dosing concepts

Innovative concepts such as PreMix and liquid dosing offer new opportunities to enhance flexibility and efficiency in the production process. They allow for more precise dosing and improved homogeneity of blends, which positively impacts both quality and sustainability.

More process steps in the same footprint

Optimizing production space is essential to meet increasing demands. With intelligent plant concepts, more process steps can be implemented in limited space without sacrificing efficiency or quality.

Flexible storage capacities and conveying systems

Tire manufacturers require storage capacities that can flexibly adapt to various raw materials. Combined with conveying systems tailored to the specific materials, this ensures an efficient and reliable supply to the production lines.

Automation and track-&-trace solutions

A well-designed automation concept with track-and-trace solutions is essential for achieving reproducible product quality. These technologies enable seamless traceability and help make processes more transparent and efficient.

Need more details? Our contact person will be happy to assist you

Guido Veit

Vice President Sales Plastic & Rubber

guido.veit@zeppelin.com +49 7541 202 1279

Services

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Zeppelin Technical Center

Industrial-scale testing

Testing is good; testing at a 1:1 scale under real-world conditions is even better. To support this, we have established optimal facilities at our Friedrichshafen technical center: based on your recipe and desired throughput, we identify the plant technology tailored to your needs—and test the complete system for you in live operation.

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Automation

Automation with foresight

Above all, your plant must do one thing: run and deliver. That’s why we provide you with reliable, professional service. Rely on our global service network for expert consultation and extremely fast spare-parts supply to minimize downtime. When needed, we’re also at your side digitally—from virtual troubleshooting to online-supported commissioning.

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Service

Service without compromise

In the 21st century, optimization often means automation. We ensure that your automation project is a complete success in terms of both efficiency and cost-effectiveness. To achieve this, we rely on cutting-edge control systems whose open architectures prepare you for the challenges of tomorrow—and beyond.

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