High Intensity Mixer M

High Intensity Mixer M

For demanding applications

Versatile use with intense mixing performance

The high-intensity mixers type M are ideal for PVC processing and offer optimum friction initiation for fast and gentle dryblend production to meet the highest demands.

The mixing tools, which rotate at speeds of 3 to 30 m/s, create an intensive, three-dimensional mixing effect. At the same time, friction is used to introduce heat into the mix without causing partial overheating. The aim is to generate as much energy as necessary while treating the mix as gently as possible. The modular and individually confi gurable tool design in combination with the extremely long tool shaft allows a highly flexible, adjustable friction input with a perfectly formed mixing vortex.

Key advantages at a glance:

Gentle product preparation and fast, efficient homogenization of the entire mix with peripheral speeds of up to 30 m/s
Optimum process control thanks to adjustable mixing tools on a long shaft, individual tool configuration and speed-controlled motor
Variable heat input by means of friction, very good heating performance with short heat-up times
Individually configurable for perfect adaptation to the product
Quick and easy cleaning

Application areas

PVC

Perfectly suited for all PVC formulations at maximum output – guaranteed dryblend without specks and with ideal flowability

Typical applications: SPC dryblends with more than 300 phr filler, foam sheets, transparent medical films
PVC-P also for blends with extremely high plasticizer content with Shore < 50
Excellent dehumidification performance with the innovative Vent tec aspiration systems
100 % reproducibility of product quality
Minimization of fluctuations in the downstream process
Safe operation in compliance with ATEX directives

WPC

We know the optimum raw material handling and mixing processes for even the most demanding formulations and tasks.

Almost all fibre types and lengths can be processed
PVC, polyolefins, bioplastics – no problem for our mixers
Dehumidification performance at the highest level with the innovative Vent tec aspiration systems
Enables very good coating and thus optimization of the mechanical properties of the compound
Field-tested in many reference plants

Benefits

Special highlights

Flexible filling level

Thanks to the extremely flexible filling level of 25 to 85 % of the gross volume, different batch sizes can be processed with one machine – without compromising on mixing quality.

Self-cleaning effect due to perfect mixing vortex

The self-cleaning effect of all surfaces that come into contact with the product reduces cleaning effort, minimizes downtime and improves hygiene.

Easy accessibility

The fully opening hinged lid facilitates inspection, cleaning and maintenance.

May we assist you in finding the right solution?

Product details

Our high-intensity mixer type M features state-of-the-art mixing technology, robust materials, flexible size options and a well thought-out design – complemented by maintenance-friendly details, intelligent control technology and the highest safety standards.

Customizable mixing tools

Typical configuration with modular tools, material deflector and liquid injection lance and dead space-free design

Robust materials

Surfaces in contact with the product made of stainless steel, also highly wear-resistant, metallic or ceramic hardfacing for mixing tools

Mixing vessel

Insulating jacket with stainless steel cover for minimum heat loss, optionally also with double jacket for water, steam or oil.

Sizes

We offer our high-intensity mixer type M in various sizes to suit your application.

Type	Size	Height in mm	Width in mm	Length in mm	Weight in kg*
M	250	1550	800	2650	2000
M	400	1850	900	2900	2900
M	500	2000	900	2950	3100
M	600	1900	1000	3400	3800
M	750	2150	1000	3400	4000
M	850	2250	1100	3700	5400
M	1000	2350	1100	3800	6400
M	1200	2450	1100	3800	6500
M	1500	2500	1200	4300	8800
M	2000	3050	1600	4650	10000
M	2500	2750	1600	4650	11000

* Weight based on standard version

Accessories and options

Perfect additions for high-intensity mixers

We offer various accessories and options for seamless integration and flexible use of our high-intensity mixers. These include, among others:

Discharge with cleaning options

The discharge allows the mix to be emptied quickly and provides good accessibility for cleaning and maintenance purposes.

Swiveling and tilting lid

Improves accessibility and makes cleaning easier.

Mixer aspiration Vent tec

For effective and rapid dehumidification of the mix during the mixing process.

Liquid addition

Liquid addition lance in the container wall or in the lid – without dripping.

Need more details? Our contact person will be happy to assist you

Dr. Klaus Steingröver

Head of Sales Mixing Technology

klaus.steingroever@zeppelin.com +49 7541 202 4214

Our Customer Services for You at a Glance

Show all Customer Services

360° Services

Spare Parts

Service Agreements

Repairs

Zeppelin Technology Center Kassel

Test, develop, optimize in our laboratory for process technology

At our technology center in Kassel, the essential processes of mechanical process engineering - in particular mixing technology - are available for the plastics processing and chemical industries. Because in order to achieve improvements for our customers' products, it is not always enough to adapt technical machine details to production parameters. We develop completely new processes for processing and producing sensitive raw materials for and together with our customers. Results can be checked immediately in our state-of-the-art laboratory.

Ressources

Brochures for download

High Intensity Mixer M

Download PDF

Explore more from the Zeppelin Systems portfolio